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Ultra-Short Pulsed Laser Manufacturing and Surface Processing of Microdevices

更新时间:2016-07-05

1.Introduction

The use of ultrafast lasers,which emit light pulses with a period shorter than a nanosecond,for material processes was first reported in 1987 by Srinivasan et al.[1]and Küper and Stuke[2].That study demonstrated that with the use of a femtosecond ultraviolet excimer laser,polymethyl methacrylate could be ablated without the formation of a heat-affected zone.In comparison with nanosecond laser ablation,the ablation threshold for ultrafast lasers is significantly lower.Limited heating diffusion in the surrounding region of the processed area is an important feature of ultrafast laser processing[3,4],as it allows high-precision microfabrication with various materials,such as biological tissues,semiconductors,and insulators[5].During an ultrafast interaction,the absorption of photons stimulates the carriers within a hundred femtoseconds,which is too short of a time period to disturb the lattice.Efficient energy transfer from the electrons to the lattice thus occurs by electron-lattice scattering at the end of the laser pulse[6,7].Depending on the electron-phonon coupling strength of different materials,the thermal coupling between free electrons and lattices typically occurs in the range of 1-100 ps.The typical electron-phonon coupling time of a hundred femtoseconds is much shorter than the heat-transfer period by thermal conduction.Therefore,thermal diffusion to the laser-irradiated surrounding area is very limited[8],which is a very attractive feature of highresolution ultrafast laser processing.In an ideal case,ultrafast excitation only occurs within the focal spot.However,for a laser pulse with a duration of a few picoseconds or longer,thermal diffusion cannot be neglected.

Nonlinear multiphoton absorption is another important aspect of ultrafast laser processing.The probability of multiphoton absorption can be significantly increased by the extremely high laser peak intensity of tightly focused ultra-short laser pulses,since the probability is a power function of the peak intensity[9,10].The highly localized nonlinear effect of an ultra-short laser leads to super-resolution processing beyond the optical diffraction limit;strong absorption can even occur in a transparent material[5,7,11-13].The multiphoton absorption phenomenon that generated by ultrafast laser not only permits surface processing,but also permits internal microfabrication of transparent materials such as glass and polymer.This paper mainly reviews three works covering the following topics:high-performance micro-supercapacitors(MSCs)fabricated by a femtosecond three-dimensional(3D)laser direct writing process, flexible smart sensor arrays on polymer substrates for multi- flavor detection,and all-femtosecond-laserprocessing micro fluidic surface-enhanced Raman spectroscopy(SERS)chips fabrication.

2.Laser direct writing on polymer substrates for energy device and sensor applications

2.1.High-performance MSC fabricated by 3D laser direct writing

The laser ablation of polymeric materials has been studied since 1980[14].Since then,numerous applications have been reported,especially in the field of optics[15-19].In 2014,Lin et al.[14]reported their research on laser-induced graphene(LIG) films from commercial polyimide(PI).The C-O,C=O,and N-C bonds contained in the PI film were easily broken by means of laser irradiation,and were then rearranged to form porous structures.An interdigitated LIG MSC with an areal capacitance of 4 mF·cm-2 at 20 mV·s-1 was fabricated in that study.LIG has a relatively large surface ratio,as well as a porous structure with good conductivity.Thus,laser direct writing on polymer substrates has become a very promising process for fixable electrical devices,such as sensors,medical devices,communication devices,optical devices,and energy-storage devices[18,20-27].In et al.[24]demonstrated a flexible supercapacitor with a specific capacitance of about 800 μF·cm-2 at a 10 mV·s-1 scan rate,based on femtosecond laser-induced porous carbon on a PI substrate.Li et al.[28]developed the laser direct writing of graphene oxide(rGO)with gold(Au)nanocomposite MSCs with an areal capacitance of 0.46 mF·cm-2 at a high scan rate of 100 V·s-1.Cai et al.[26]utilized a 405 nm semiconductor laser to irradiate a PI sheet in order to prepare the carbon electrodes(CEs)of supercapacitors.The obtained supercapacitors exhibited a high performance of about 31.9 mF·cm-2 at a current density of 0.05 mA·cm-2,as a result of the hierarchical porous structures and thick CEs that were formed during the laser writing process.

以体育活动的五个流畅体验特征为观察变量,把性别作为独立变量,对这些数据进行T检验,得出以下结果:从下表中的数值可以看到,在体育活动中有五个特征是有显著差异的,分别是:挑战-技能平衡、愉快的体验、注意力集中、时间的变换、清晰的目的。表明在体育活动中这五个特征在性别上是有区别的。可以看到男生的数值都比女生高,根据平均值、方差以及标准差可以看出男生在体育活动中要比女生更容易获得流畅体验。这与男生和女生与生俱来的能力和爱好有关,一直以来男生都比女生好动,更喜欢运动,可以更多地投入到运动中去,导致了男女生在体育活动中流畅体验的差别。

Wang et al.[29]reported a novel fabrication process in which a 3D laser direct writing technique was used to fabricate multilayer MSCs via a bottom-to-top process on a PI substrate.Fig.1(a)shows a scanning electron microscope(SEM)image for the cross-section of the three-layer(3L)MSCs.In order to realize a stable interconnection,the conductive layers were partially overlapped with a total thickness of around 140μm for the 3L MSCs.First,the femtosecond laser was focused at a position 80μm below the surface of the PI sheets by a 50×objective lens to induce the carbonization of the bottom layer.The second carbonization layer was then written by the focused laser at a position 65μm below the surface of the PI sheets,thus creating the middle layer.Finally,the focusing laser was adjusted to the surface of the PI sheets in order to realize surface carbonization.After the laser writing,the carbonized electrode was treated with plasma for 5 min in order to change the wetting property from hydrophobic to hydrophilic.This process results in more contact area between the electrolyte and the CEs;it also helps with the permeation of the electrolyte.Next,polyvinyl alcohol-sulfuric acid(PVA-H2SO4)was applied to the electrodes as the electrolyte for the measurement of the capacitor performance.Before the measurements were taken,the MSCs were left at room temperature overnight in order to dry the electrolyte completely.Fig.1(b)presents the specific capacitance values of one-layer(1L),two-layer(2L),and 3L MSCs at different current densities,as calculated from the galvanostatic charge/discharge(GCD)curves.In particular,the 3L stacked MSCs show a specific capacitance as high as 42.6 mF·cm-2 at a current density of 0.1 mA·cm-2,which is much higher than the 2L MSCs that have been reported elsewhere[14,24,26].This improved capacity can be attributed to the porous thick electrode and to the nitrogen(N)atoms that partially replace the carbon(C)atoms in the graphitic carbon framework.

Fig.1.(a)Cross-section of the 3L electrode.(b)Specific capacitances of the MSCs calculated from the GCD curves as a function of the current density.Photos of the fabricated(CEs)with different connections are inserted at the bottom of the figure.(c)GCD curves of MSCs with four kinds of connections at a current density of 0.1 mA·cm-2.(Reproduced from Ref.[29])

Moreover,in order to increase the operating voltages and currents of the MSCs,series-parallel connected MSCs were created using laser direct writing technology.Fig.1(b)contains inserted images showing different MSCs connected in parallel,series,or combination on a single PI substrate.Fig.1(c)displays the cyclic voltammetry curves for different connections of MSCs at a scan rate of 10 mV·s-1.Compared with a single MSC,two parallel connected MSCs give a double output current(red curve).Two series connected MSCs enlarge the voltage window from 1 to 2 V(blue curve),while the output current declines to half of that of the single MSC.A 2×4-combination connected MSC can double the voltage and output current(green curve).These results indicate that an MSC with diverse connections can meet the demands of different working voltages and currents.Due to the superior performance of carbon-based MSCs,femtosecond laser direct writing technology is an effective and advanced manufacturing technology for on-chip energy-storage devices.Furthermore,3D laser direct writing has been developed not only to fabricate multilayer supercapacitors,but also to fabricate field-effect transistors,which will become a significant benefit for biosensor and certain power applications[30,31].

2.2.A multi- flavor detection flexible smart sensor array fabricated by femtosecond laser direct writing

Biosensors are another promising application for laser-induced porous graphene[21,32].Bio-nanosensing technology has been developed for biomedical diagnostics[33];environmental pollution monitoring[21,34];and the measurement of temperature[35],humidity,and other physical parameters[36-39].The general drawback of these sensors is that they are specifically designed for a particular objective.Porous carbon structures with a very high surface-to-volume ratio can be functionalized with an aptamer for specific sensing.However,for a pristine sensor without an aptamer coating,the sensor presents a very limited selectivity and is considered to be nonselective.

加强对粮食统计口径调整工作的重要性及必要性的认识和宣传;对粮食统计口径变化后各项指标范围、标准、统计制度和方法进行说明;对调整统计口径影响比较大的地区、部门、农民等做好宣传解释工作。通过多渠道、多方式的宣传,让全社会公众、国内外了解我国粮食口径调整的目的以及我国粮食生产现状和粮食安全的形势。

For sensor functionalization,different surface treatments were performed on the laser-induced CEs surface.Six different electrodes constituted a sensor array for the measurement,as follows:a CE gold-plated carbon electrode(GCE),rGO drop-coated carbon electrode(rGO-CE),rGO drop-coated gold-plated carbon electrode(rGO-GCE),polyaniline-deposited carbon electrode(PANI-CE),and polyaniline-deposited gold-plated carbon electrode(PANI-GCE).Fig.3(a-f)provides typical SEM images of the surface structures for each electrode sample.

Promising results have recently been demonstrated for biosensing using a sensor array for multi-element detection.Facure et al.[46]reported a novel electronic tongue system for the detection of organophosphate pesticides.Their sensing system contained four gold-electrode sensing units,which were functionalized with rGO or Au nano-particles,respectively.The sensing system successfully detected cadusafos and malathion at concentrations as low as 0.1 mmoL·L-1.Zhao et al.[47]reported an e-nose sensing array for the detection of volatile organic compounds(VOCs).Each VOC element was carried by nitrogen(N2)gas and delivered to the sensing setup,with the concentration of the VOCs being controlled by the pressure ratio of N2 gas and VOC vapor.Seven targeted compounds—ethanol,isopropyl alcohol(IPA),acetone,methanol,hexane,cyclohexane,and heptane—were detected by seven sensing units with a concentration range of P/P0 from 0.1 to 0.8,where P stands for the partial pressure and P0 stands for the saturated vapor pressure of the VOCs at room temperature.It is notable that most of these sensing array systems were fabricated using a cleanroom technology,which is more complicated than the laser direct writing presented in this paper.

As shown in Fig.4,the separation and grouping of datasets were observed after principal component analysis(PCA).In addition,linear dependencies were observed with changes in sample concentration.The sodium chloride(NaCl)samples are grouped at the mid-left side of the plot.As the concentration of NaCl decreases,the data points move to the right,and some changes occur in the vertical direction.The vinegar samples show a very clear linear dependence as the samples are diluted from 100%to 1%.The data points move from the left side to the right side of the plot and gradually rise.Furthermore,a clear linear dependency can be observed for the sugar samples,with the data points being grouped on the right side of the plot.With a decrease in concentration,the dataset moves to the top.This PCA graph demonstrates that this sensor array system can determine different targets—in this case,NaCl,vinegar,and sugar.By grouping the data points and mapping them on the graph,the sensor array system can be used to differentiate between NaCl,vinegar,and sugar solutions.

SERS has a superior ability to detect analytes adsorbed on the surface of nano-sized metal structures with extremely low concentration in the analysis of various material[50-52],chemical[53,54],biological[55,56],and environmental specimens[57,58].The enhanced Raman scattering of molecules adsorbed on rough metal surfaces[59]is a result of localized surface plasmon resonance(LSPR)[60],in which an enormous optical near- field enhancement is motivated by the excitation of a collective electron oscillation[61].Experiments show that the enhancement factors are in the range of 106-108[62].The electromagnetic field intensity on a SERS substrate is further determined by the surface geometries of the metal nanostructures,including shape,size,and layout[50,61,63].In 2016,Lin et al.[64]reported on a SERS system with hexagonal-packed silicon nanorod(SiNR)arrays coated with Au nanoparticles.This SERS system provided an enhancement factor of 1×107 with a standard deviation of 3.9%-7.2% for detecting Rhodamine 6G (R6G)molecules.By employing unique femtosecond laser-metal interaction,it is possible to fabricate highly sensitive plasmonic substrates for SERS application.In 2014,Yang et al.[65]reported a SERS application using microgrooves on Si substrates.These grooves were directly created on a Si substrate by laser ablation.With the deposition of silver(Ag) film,the SERS chip exhibited an enhancement factor of 5.5×106 at an excitation wavelength of 532 nm.Recently,Bai et al.[66]developed a SERS device with an enhancement of 1×108 and a relative standard deviation of 8.8%.The SERS chip was fabricated by all-femtosecond-laser processing with no bonding procedures and no lithography for both micro and nanostructuring on glass substrates.

The concept of an electronic nose was first reported by Persaud and Dodd in 1982[40].An array of chemical sensors was used to simulate receptors and neural analysis in order to recognize a pattern of stimulations through pattern-recognition methods[40].The name ‘‘electronic tongue”was presented in 1985 by Otto and Thomas[41],who demonstrated a liquid analysis system based on a multisensory array.The development of a multi-array sensing system underwent further rapid progress in the early 2000s.Although many sensing techniques have been developed for electronic tongue application,including optical and enzymatic sensors[42-44],the electrochemical or voltammetric-based sensor is still one of the most widely used sensing techniques[45].

雄安新区的转型的过程中,我们会面对很大的金融风险敞口,这时需要我们利用上相关的金融工具,充分分散非系统性风险;相关机构应该形成综合的金融服务方案,在信用贷款方面给予支持,低息将给予融资困难与融资成本较高的问题。同时将开辟绿色通道,支持雄安养老基金、保险资金等长期资金加入绿色金融产品的投资;鼓励投资人发布绿色投资责任报告,提升机构投资者对所投资资产涉及的环境风险和碳排放的分析能力,完善绿色金融产品投资评估机制,吸引更多的投资人、更多的资金,完善的机制建设将有利于雄安的金融健康、持续的发展。

Fig.2.(a)A fabricated CE;(b)a fabricated sensor array.(Reproduced from Ref.[48])

Fig.3.SEM images of(a)CE;(b)rGO-CE;(c)PANI-CE;(d)GCE;(e)rGO-GCE;(f)PANI-GCE.(Reproduced from Ref.[48])

Fig.4.Principal component factor scores obtained for target solutions.PC1 and PC2 represent the directions in which the data show the largest and second largest variations.(Reproduced from Ref.[48])

3.Micro fluidic SERS chips fabricated by all-femtosecond-laser processing

Here,we report on our recent work with a flexible sensor array fabricated by femtosecond laser direct writing for multiflavor detection[48].A femtosecond laser with a wavelength of 1030 nm was used as the laser source,and the laser was focused onto the surface of a PI substrate.During laser irradiation,the substrate was carried by a 3D programmable stage in order to create different pre-programmed patterns.For this experiment,CEs were fabricated at a laser power of 600 mW with a writing speed of 60 mm·min-1.Fig.2(a)shows the fabricated CEs on a PI substrate,which is presented as a single measurement unit in this study.Fig.2(b)displays a sensor array with six sensing units.Integrating the responses from different measurement units into a single sensor array implements cross-sensitivity;as a result,the system responds to different analytes without functionalization with probe molecules for specific analytes[49].In order to enhance the selectivity and sensitivity of a sensor system,it is considered ideal to have a significant response difference between two measurement units corresponding to the same analyte.Six different types of sensor units were prepared by different surface treatments on CEs in order to achieve electronic tongue-style sensing.

Fig.8(a)presents the Raman spectra of R6G solutions at concentrations ranging from 10-5 to 10-9 mol·L-1.The Raman peaks gradually decrease as the concentration of R6G decreases.When the concentration is lower than 10-9 mol·L-1,the Raman peaks became hardly observable,which illustrates the detection limit of 10-9 mol·L-1 for R6G detection.The inset of Fig.8(a)repents the Raman spectrum of 10-2 mol·L-1 R6G on flat glass enlarged five times.A comparison of these two graphs reveals a very considerable enforcement of the Raman spectrum for the SERS chip.Fig.8(b)shows the results from the real-time SERS sensing of cadmium ion(Cd2+)solutions with varied concentrations.When Cd2+solutions with different concentrations were injected into the microchannel,intensity changes in the SERS were observed as a function of solution concentration over time.Each solution was injected over a period of 1.5 min with a flow rate of 10 μL·min-1,and the spectra were recorded for 10 s.

The fabrication process is roughly divided into three steps: first,microchannel fabrication in a glass substrate by femtosecond laser direct patterning and laser-assisted wet etching;second,laser selective metallization of the copper(Cu)-Ag layered thin film inside the microchannel;and third,formation of a 2D periodic metal nanostructure by means of a femtosecond laser-induced periodic surface structure.Fig.5 illustrates these process steps[66].

Fig.5.The procedure used to fabricate a 3D micro fluidic SERS chip by all-femtosecond-laser processing.(a)Femtosecond laser-assisted wet etching;(b)femtosecond laser selective metallization;(c)laser-induced periodic surface structure.(Reproduced form Ref.[66])

近年来,食品安全事件频发,可用于课堂教学的案例数不胜数。无论是三聚氰胺毒奶粉事件还是地沟油事件,以及后来发生的染色馒头、瘦肉精和毒胶囊事件,都在充分说明着将案例教学的重点放在食品添加剂的卫生安全问题、食物中毒及其预防、食品卫生安全监督管理等几个应用性、实践性较强的章节。

Fig.6.Optical micrographs of(a)the microchannel embedded in the glass substrate;and(b)the femtosecond laser-ablated area on the bottom surface of the closed glass microchannel.The bottom parts of the figure show SEM images of the Cu film morphology obtained(c)without and(d)with polyvinyl pyrrolidine(PVP).(Reproduced from Ref.[66])

Fig.7.SEM micrographs of the periodic metal nanostructures fabricated by irradiation with a linearly polarized femtosecond laser at a scanning speed of 1.5 mm·s-1 and laser power levels of(a)30 mW and(b)50 mW;and at a laser power level of 30 mW and a scanning speed of(c)0.25 mm·s-1 and(d)1.5 mm·s-1.(Reproduced from Ref.[66])

Fig.7 shows SEM images of the periodic metal nanostructures that were fabricated by means of a femtosecond laser[66].No surface nanostructures were formed at a laser power lower than 20 mW.When the laser power was increased,a 250 nm nanograting formed at a laser power of 30 mW,as shown in Fig.7(a).However,when the laser power was increased further to 50 mW,laser irradiation did not produce a high spatial-frequency periodic surface structure(HSFL);instead,it deposited a large amount of devoirs,which covered most of the surface(Fig.7(b)).Through a comparison with multiple experimental results,30 mW was determined to be an appropriate laser power.The laser scanning speed was similarly determined through a number of attempts.At a low scanning speed(0.25 mm·s-1),an HSFL with a clear grid pattern was formed;however,due to a large amount of material being removed,plenty of debris was deposited on the surface(Fig.7(c)).On the other hand,at a high scanning speed,the grain size distribution became wider.In subsequent trials,a scanning speed of 1.5 mm·s-1 and a laser power of 30 mW were employed in order to optimize the nanostructures.Fig.7(d)shows a clear 2D nanodot array with an average width of 200 nm and a height of 250 nm;this was created by femtosecond laser nanoEngineering with the aforementioned parameters.

It has long been known that it is very challenging to fabricate a 3D metallic nanostructure(height>1μm)in a closed space with controlled patterns,since the nanostructure must be generated in the expected area and then grow into the desired sizes and shapes.In Bai's recently reported method[66],the linear patterns arefirst generated by laser-induced periodic surface structures(LIPSSs).The orientation of the LIPSS is parallel to the laser polarized direction.Next,the surface is irradiated again with the laser after the polarization direction has been rotated by 90°.The two sets of orthorhombic LIPPS can form pseudo-ordered nanorod arrays for highly sensitive SERS.Online real-time SERS monitoring has been successfully realized with the use of such a micro fluidic SERS chip[56].

Fig.6 shows the microstructure details of the SERS chip[66].A microchannel was embedded in a glass substrate by femtosecond laser-assisted wet etching,as shown in Fig.6(a).A femtosecond laser with a pulse duration of 457 fs,a central wavelength of 1045 nm,and a repetition rate of 100 kHz was employed for the direct patterning and etching process in order to obtain 3D microchannels in glass.The laser power and scanning speed were set to 25 mW and 1.5 mm·s-1,respectively.An extremely smooth surface with a nanoscale roughness was obtained after thermal annealing of the glass substrate.Fig.6(b)shows an image of the inside wall of the microchannel modified by femtosecond laser ablation in water.The laser power was set at about 80 mW during irradiation.Obvious jagged grooves were created in the ablated area.The size of the ablation area was 30μm×30μm with a line width of 5μm,and the final roughness was increased to 0.3μm.A Cu-Ag layer film was then deposited on the ablated area through the electroless plating of first Cu and then Ag by means of a galvanic displacement process.The mixing of Cu and Ag was intended to optimize the microstructures and SERS enhancement.Fig.6(c)shows an SEM image of the surface morphologies of the deposited Cu-Ag film.The size of the grains ranged from 6 to 10μm,and the film had an approximate thickness of 600 nm.In order to reduce the thickness of the film and the roughness,polyvinyl pyrrolidine(PVP)was added to the plating solution.This allowed the film thickness to be reduced to around 400 nm.

Fig.8.(a)SERS spectra of R6G solutions with varying concentrations on the 2D periodic Cu-Ag nanostructured SERS substrate,where the yellow line corresponds to the spectrum of the Fortuna glass.The inset shows the Raman spectrum of 10-2 moL·L-1 R6G on flat glass enlarged five times.(b)The intensity of the 10-5 mol·L-1 CV Raman peak over time while injecting Cd2+solutions with various concentrations.The inset shows a magnified image of the region circled with a red dashed line from 0.01 to 1 ppm.(Reproduced from Ref.[66])

In a further reduction of the detection limit,Yang et al.[67]reported a SERS platform based on slippery liquid-infused porous surfaces(SLIPS)inspired by the pitcher plant.This superhydrophobic slippery substrate was created by dipping a nano-textured surface into a per fluorinated liquid.In the experiment,ethanol was selected to represent a non-aqueous liquid.R6G was selected as a target element in order to demonstrate the detection limit.Au nanoparticles were added to the solution to create ‘‘hotspots”for SERS measurements.For the measurements,50μL of R6G ethanol solutions with different concentrations of R6G were dropped onto the platform surface.After the ethanol fully evaporated,a closepacked R6G/Au aggregate of approximately 150μm in diameter formed,which was used for the SERS detection.The results showed that 750 mol·L-1 of the R6G molecule was detected with over 90%systematically quantified probability,and a minimum of 75 mol·L-1 with 1.4%probability.Thus,with the further development of laser precision machining,it is possible to produce bioinspired nanostructures for SERS measurements.

政策三:4月18日,农业农村部印发《部署开展休闲农业和乡村旅游升级行动的通知》,提出到2020年,产业规模进一步扩大,营业收入持续增长,力争超万亿元,实现乡村休闲旅游高质量发展。

4.Conclusions

In this paper,three works involving the precise laser processing of a multilayer supercapacitor array,a smart sensor array,and micro fluidic chips for SERS analysis were reported on and discussed in detail.The microscale devices were fabricated on transparent polymeric materials and glass substrates.These works demonstrate that material properties and microstructures can be controlled by means of an ultrafast laser,with suppression of thermal diffusion.High-resolution fabrication with various materials using focused ultra-short laser pulses has been demonstrated for high energy-density storage and super-sensitive sensing.These 3D structured micro-/nano-scale components and devices thus demonstrate successful laser precision manufacturing for optical,electrical,and lab-on-a-chip applications.

Acknowledgements

发热是多种疾病所共有的病理过程,除去病因外,对发热本身的治疗应针对病情,权衡利弊。对一些原因不明的发热,不能急于降低体温,以免掩盖病情、延误诊断和抑制机体的免疫功能。

We appreciated a technical maturation grant provided by the University of Tennessee Research Foundation and a grant from the National Natural Science Foundation of China(51575016).The Fundamental Research Funds for the Central Universities also supported this work.Wang and Bai gratefully acknowledge financial support from the China Scholarship Council.

Compliance with ethics guidelines

Yongchao Yu,Shi Bai,Shutong Wang,and Anming Hu declare that they have no conflict of interest or financial conflicts to disclose.

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Yongchao Yu,Shi Bai,Shutong Wang,Anming Hu
《Engineering》 2018年第6期
《Engineering》2018年第6期文献
Engineering Fronts in 2018 作者:Fang Cai,Jiu-Ming Ji,Zhi-Qiang Jiang,Zhi-Rui Mu,Xiang Wu,Wen-Jiang Zheng,Wei-Xing Zhou,Shan-Tung Tu,Xuhong Qian

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